ROTREX
supercharger kits from
G-Tech

Priser oppgis kun i Euro
List
prices supercharger kits
and superchargers:
List
of Kit for cars and Prices Export Click here
Superchargers
and equipment for installations
For small to medium
engines a 50% increase in BHP and a 40% increase in torque
compared to the original engine should be expected.
For larger engines a
maximum increase in BHP of 100 is normal.
Performance
charts will follow within the next months. But one should at
least expect a 50% increase in horsepower and 40% increase in
torque compared to
the
original engine.
|
Model
|
A
[mm]
|
B
[mm*]
|
C
[mm]
|
D
[mm]
|
E
[mm]
|
Weight
[kg]
|
Engine
sizes
|
|
S/30-64
|
176
|
60-100
|
20
|
28
|
60
|
4.4
|
1.1-2.0
L
|
|
S/30-84
|
176
|
60-100
|
20
|
28
|
A60/76
|
4.4
|
1.8-3.0
L
|
|
S/30-104
|
190
|
60-100
|
20
|
33
|
80
|
5.0
|
2.8-4.5
L
|
|
The
ROTREX® Supercharger System
The
G-TECH ROTREX supercharger leveraged the high
efficiency from a standard turbocharger compressor with a unique patented
gear drive.
The
gear drive is in its base a planetary gear with a similar function
as seen in a ball bearing.
To
lubricate this gear drive on internal combustion
engines, G-TECH ROTREX uses a small amount of oil from the
engine oil gallery,
or
alternatively the power steering or automatic transmission fluid.
The lubrication requirements are very flexible, but required.
Should
the application restrain external lubrication, a
self contained, in-house developed system with
an oil reservoir and oil pump is
implemented.
The oil seal is leak proof, so there are no
risks of contamination on the pressure side of the ROTREX®
supercharger.
The
ROTREX® supercharger systems consist of:
- The
ROTREX® supercharger
- Oil
supply from engine, transmission, power steering or oil
reservoir with internal oil pump
- Piping
- Oil
cooler.
BPH
and Torque Increase from this supercharger
In
most applications, the increase in horsepower
when fitting a supercharger is around 50 % and the
normal increase in torque is around 40 %.
Specific
applications such as the VW Polo 75 BHP
4-cylinder engine have an increase in horsepower of 88 %
and 44 % increase in torque.
Example:
ROTREX Supercharged VW Golf Mark 4 1.8 L
Abow you find an example of a ROTREX supercharged vehicle. The
new Golf Mark 4 with a 1.8 L engine has an incredible
increase.
|
|
Turbochargers
|
Traditional
Superchargers
|
|
Efficiency
|
High
efficiency
|
Low
efficiency
|
|
Noise
|
No
noise
|
Most
are noisy. Noise can to a certain extent be reduced at
extensive costs.
|
|
Heat
|
Extreme
heat is created. This demands special parts, extra
cooling and carefull shielding.
|
Insignificant
|
|
Driveability
|
Turbo
lag
|
Direct
linkage between engine output and operator demand
|
|
Size
& Weight
|
The
turbocharger system is large and heavy, due to the
solution of the heat problem.
|
Most
traditional supercharger systems are large and heavy,
when optimized for efficiency and noise.
|
|
Fuel
economy
|
Significant
better fuel economy per horsepower than naturally
aspired.
|
Significant
better fuel economy per horsepower than naturally
aspired.
|
|
Emissions
|
Increases
the emission of NOx.
Due to heat inertia, emissions are increased during cold
start.
Difficulties with isolating exhaust piping. Heat loss
affects the effectiveness of the catalytic converter.
The prevailing emission standards, set forth among
others by EU, to be enforced in year 2005, are to be
measured during cold starts. Turbocharging as it is used
today, can not meet these standards.
|
Decreases
emissions, also during cold starts.
|
|
|
The
G-Tech Rotrex Supercharger
|
|
Efficiency
|
High
efficiency. The Rotrex supercharger uses a very
efficient high speed gear drive to create air flow by
use of centrifugal turbo technology.
|
|
Noise
|
No
noise. The patented high speed gear drive itself is
silent like the turbo technology.
|
|
Heat
|
Insignificant.
|
|
Driveability
|
Direct
linkage between engine output and operator demand. The
Rotrex supercharger is driven directly from the
crankshaft.
|
|
Size
& Weight
|
Small
and Light; complete system weights less than 10 kg.
|
|
Fuel
economy
|
Significant
better fuel economy per horsepower than naturally
aspired.
|
|
Emissions
|
Decreases
emissions due to better fuel economy and smaller engine
size, also during cold starts.
|
Technical
Information
The
Heart of this Supercharger is the High Speed Gear Technology
The
ROTREX® supercharger leverages standard turbocharger
components for the compressor side via the support of
very high RPMs by the the
high
speed gear drive deployed in the ROTREX®
supercharger. The compressor side has been acquired from a range
of different turbo charger
manufacturers
or highly optimized in-house designs.
As
seen on the drawing below, the planetary gear
consists of three main parts. The annulus, the rollers and the impeller
axis. The three rollers hold
the
annulus with an internal gear ratio of 2,236:1 (90.08/40,29
mm) and the rollers again holds the impeller axis with an
internal gear ratio of 4,241:1 (40,29/9,50 mm).
This
gives a total internal gear ratio of 9,483:1.
To hold the annulus, rollers and impeller axis
together, a back plate and support plate are used. The rollers
are kept in place with ball bearings mounted to
these plates.
The rest of the supercharger consists of a drive
plate, a gearbox housing and a seal. A pulley is positioned on
one side of the gearbox, and on the other side
of
the gearbox is placed a specially designed
high-speed seal, the impeller and the compressor housing.
Drawing
of ROTREX® gearbox seen from the side with annulus,
rollers and impeller axis.

How
Does The ROTREX® Internal Step Up Gearbox Work?
The
gearbox is a fixed ratio traction roller
transmission, which has a built in capability to adjust contact
forces applied to the traction surfaces of the
transmission in
relation
to the force required. Traction roller
transmissions require relatively large engagement forces between
their traction surfaces to prevent slippage.
The
ROTREX® automatically adjusts the contact force, to
optimize the gear for those applications where the transmission transmits
less torque, the amount of frictional
losses
and wear is reduced. Where full torque is
transmitted, the transmission has the capability to provide sufficient
traction force to prevent slippage.
Drawing
of gear principle:
|